Regelkreis einer Wälzrohranlage: Das inspect pro control Z-System berechnet aus den Bilddaten der IR-Kamera die prozessrelevanten Kenngrößen und daraus die aktuellen Regelparameter, die direkt in die kontinuierliche Optimierung des Prozesses einfließen.
Rotary kiln control system: inspect pro control Z takes image data from IR cameras and calculates the relevant characteristics to derive up-to-date control parameters which are then directly integrated into process optimization.

Advantages of inspect pro control Z

  • Higher zinc yield
  • Reduced fuel consumption
  • Longer service lives of the plant

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inspect pro control Z

Optimizing zinc yield based on infrared camera data

The inspect pro control Z system processes image data from deep inside the rotary kiln, which can be visualized using infrared cameras. It filters out disturbances, calculates the necessary characteristics of the recycling process, and optimizes the combustion process.

Process optimization for manual and automatic control systems for enhancing the productivity of the rotary kiln

The innovative inspect pro control Z software system is based on a research cooperation with the Karlsruhe Institute of Technology. It has been further developed and implemented successfully worldwide since 2000.
It calculates the required characteristics and uses them to optimize control of the recycling process. For example, an optimum temperature distribution leads to enhanced efficiency and a higher zinc yield. At the same time, slag deposition inside the rotary kiln is reduced, which decreases the need for maintenance.

Installation in your plant

The inspect pro control Z system can be used to retrofit all standard waelz kiln plants. High stability of the system is ensured by reduced coke consumption, higher metal yield, and extended service life due to reduced slag deposition.